Synthetic turf is a popular and versatile solution for sports field surfaces. The durability of synthetic turf allows for increased scheduling of both practice and game play for multiple activities including field hockey, marching band, football, baseball, soccer, lacrosse and rugby.
Landscape Architect, Tim West, PLA hosts this webinar episode on synthetic turf field surfacing. West will outline details to get you started on your planning, covering the following topics:
- Available synthetic turf products and what’s trending
- Overview of the design process, basic construction methods, and costs
- Tips of the trade and pitfalls to avoid
- What you should do next
The popularity of synthetic turf has really grown in the last 10 to 15 years. Most schools have access to a synthetic turf field, if they don’t own one themselves. But a lot of school districts have two synthetic turf fields or some may even have three in the Metro. We’ve worked with a number of school districts that we’ve started to incorporate baseball into their synthetic turf programming and facilities as well. So it’s really growing. It’s a trend that has a lot of advantages. The largest one is the wear and tear on a synthetic turf field. It’s pretty easy to offset the maintenance, its very minimal. You’re just grooming back the infill instead of trying to keep up with growing back new grass and aerating and fertilizing, it allows you to put multiple sports, multiple PE programs onto the field, back to back to back.
The other advantage of synthetic turf is you can get out onto that turf almost directly after a rain event. You theoretically can go ahead and play in the rain or light drizzle, if it’s safe enough. But I’ve seen where they’ve run two to three a day practices, back to back, with different sports teams at small colleges. As soon as it stops raining, they run the squads back out and get practicing. So very multipurpose allows for a lot of different activities and the advantages are pretty substantial. The maintenance is low too. The trade off is that they cost quite a bit to put in initially. And we’ll walk through some of those budgets here in a minute.
Synthetic Turf System Cross-Section (1:51)
Typical cross section for a synthetic turf field, looks like this image on the screen. Fiber and infill systems, turf backing are all products that you’re going to pick out from the manufacturer. What we’re focusing in on for design is the granular drainage layers. There’s a two inch layer on the top, which is really consisting of a quarter to three-eight inch chip clean crushed stone, that allows positive drainage through that layer coming out of the turf backing and it moves into a four inch base gradation, which is typically similar to a one inch clean with the three-eights minus clean chip in it. It’s a little more complicated than that. The gradation is very, very important on both of those two layers so that we have positive drainage that gets directly to the perforated collector pipes that’ll be spaced out throughout the turf system. That granular base is wrapped in geo-textile fabric and with the way that is all installed, there’s quite a bit of compaction. There’s not a lot of infiltration associated with synthetic turf fields. Most of the water that gets through the turf system gets into the collector pipes and onto the storm sewer system.
Common Synthetic Turf Systems (3:04)
The image on the screen is kind of the run of the mill synthetic turf system. All manufacturers produce a generic turf, which has a punch hole backing, which is similar to the photo on the bottom left. It has a full rubber infill system and your choice of a fiber system, whether it’s monofilament, slit film or a blend of the two. This is generally the most inexpensive version of synthetic turf and almost all manufacturers produce something similar to this. So this is a great place to start if you’re new to the synthetic turf products. This is your first field. This allows you the broadest amount of bidders and products that can be recognized as altar or as equal products. And it can open yourself up to additional bidders where some types of the proprietary systems will restrict you to certain brands.
An example of that is on the left there. That’s a cross section through a particular field turf field. You can see that the blend of the infill system is different. That’s proprietary. Some of the unique fiber systems, they can take many different shapes. Those can be proprietary and protected through copywriting. So if you’re thinking about selecting a particular type of fiber system or turf system, you’ll want to be aware that the more detailed or the more proprietary that you’re selecting for their higher level of products that you get to you’re going to be probably narrowing the number of people that can bid on the project.
Another cross section is similar to the one on the right where you separate out the sand as a more of a balanced layer. A rubber or some sort of infill is placed above that if you have a shorter pile height to offset investment into a shock pad underlayment. So there’s a growing case for shock pads underneath these turf fields. This would be a cross section that allows you to save a little bit of money in the shorter pile height, more sand, little less infill, and then your money is going into a shock pad to create that impact zone.
Synthetic Turf Trends – Blended Fiber System (5:20)
Synthetic turf trends tend to be associated with those three items as well. Fiber infill and shock pads. The photo on the top left is a photo of a blended system. You can kind of see the wider blades of grass within there and the narrower ones, the wider ones are slit film. Those have a tendency to split and they call it the defibrelate. It allows you to encapsulate infill a little bit better and keep it from flying out. The monofilament is more upright and a little more durable and that can provide kind of the best of both worlds. Some durability along with a reduction to fly out. Most of the brands offer a blended fiber system. And that’s the way that we’ve been moving with our recommendations.
Synthetic Turf Trends – Alternative Infills (6:03)
When you move into alternative infills there’s a lot of different experimental infills out there. Most of them have developed to offset heat retainage on fields. And that’s especially important in the South. There’s also been some biodegradable or recyclable materials that have come onto the market. The one on the bottom is more of a biodegradable product. There’s some core products available. People have really been experimenting with those. The one on the top, the green one is a Nike Grind, which consists of recycled athletic shoe soles. So there’s a lot of experimenting out there. We’re sticking with the tried and true rubber sand mixes, but we’ve had some clients that want to explore these. And I think the biggest benefit is some of the heat retainage offset. By going with a lighter color, you will be spending more money to approach one of these infills and distributed all across your field. It really adds up. It’s probably a dollar more a square foot.
Synthetic Turf Trends – Shock Pads (7:07)
Shock pads are starting to come onto the scene. They’re starting to be kind of controversial too, because there’s a fairly large expense associated with it. A lot of the turf manufacturers say that their base rubber infill systems supply the shock or impact resistance at low levels that you would need for safety. There’s also been a few studies that have said most of the impact occurs on a field between player-to-player impacts and not necessarily player-to-ground impacts, when you talk about concussions and other injuries. So you’ll want to take a look at that carefully. We can help you with some literature on what the trends are and what the latest information is. There’s not a lot of shock pads in the turf pads or the turf systems around the central Iowa area. So it’s kind of an emerging technology that we’re keeping our eye on.
Sub-Soil and Granular Base (7:56)
Again, subsoil and granular base is important. We want to make sure that we’re looking at the gradation of the rock and allowing for the same treatments that we talked about under the track section. Sub-soils really need to be compacted in 95 percent so that they can hold up the granular base and the synthetic turf system that creates a pretty impermeable layer that starts to build reducing infiltration.
Here’s a couple of photos of in construction. The top left shows placement of the sub-base material. The one on the right shows a picture of the installation of the turf curb, a lot of utility work on the bottom left there. You can see there’s quite a bit that happens underneath the field and the one on the right is finished base rock product ready to go for synthetic turf installation.
Stormwater Management (8:51)
Most jurisdictions require some sort of stormwater management. The easiest way to do this is to route some drains to the stormwater basin outside of the field area. We can store some stormwater in the granular base but we would want that in an extended horizon on that. So if we wanted to put an extra foot or so of rock, we could utilize the voids in there to store water. But we have to calculate that fairly specifically and work with the city on how we’re reducing those flow rates out of the base. It is an option if you’re really landlocked, have no extra room. But we have to use a lot of caution on that. But plan on some sort of stormwater management requirement if you’re in a larger jurisdiction or in an area that really has a lot of regulation controlling that.
Synthetic Turf Design Schedule (9:38)
Design schedules follow similar to what Clay described for track. We want to make sure that we’re taking advantage of January or February bidding. The main reason for that is because the turf manufacturers start to take on their orders in March and April. We want to be more at the beginning of the line and have some control over when our turf products are going to come out versus being at the end of the line and possibly not receiving our turf until the last second, late in the summer. Same 12 week design time. We still want to get geotechnical work going maybe a little bit earlier because we have a little bit more design to do. We want to hit that January, February, and not necessarily in the March, April.
Synthetic Turf Construction Schedule (10:20)
For construction scheduling, there’s a couple of dates that we use as a rule of thumb. The granular base needs to be underway by July 4th if we’re going to open that field up for varsity football in the fall, that’s usually a specific date that we have to hit. That gives us the ability to install the turf system. The new stadium up in Ankney, they were forced to meet a solid date. It was the first year that they were playing an Ankeny vs Ankeny game at Northview stadium and the turf field had to be done by that date, no matter what. No alternative venue was available. So they were able to install that turf field in 12 days. It was under the lights. There was quite a bit of hectic work associated with that, but they can do it quicker, but we would recommend allowing at least 30 days for that field installation, setting up these dates. If you don’t have a big hurry and you can put that in maybe in the fall, just remember that there’s quite a few adhesives associated with the installation of different field markings and joining together the turf rolls that you will have to hit some minimum temperatures. Usually mid October is another date that we try to shy away from doing any work after that date for putting these fields together at the end.
Synthetic Turf Construction Costs (11:41)
Again, some construction photos shows finishing up work on the installation of the turf field. The bottom left corner shows the interaction between a track ring, the edge of track and the edge of the football field. And you can see that there’s quite a lot of different surfaces and systems that interface in those corners. Those are important construction areas that we want to inspect to make sure they get those right
From a cost standpoint. One area that we’ve seen people underestimate is the excavation for existing top soil. If you have a natural field that’s been there for years and years, you could have two feet of top soil in there. When you take into account a one and a half percent crown on the field, so you could have upwards of 5,000 cubic yards of soil to haul out. That could be an excess of $50,000 just to haul the soil out. That’s a big amount. It’s hard to hide that someplace on site. We want to make sure we include that in any of the construction budgets and cost estimates. We talked about the soil treatments. We want to make sure we carry an allowance in case we need that for poor weather or have to hit a particular date if we have a tight schedule. A little bit more in this case about a $100,00 potentially if we had to fly Ash the entire field. We recommend budgeting about 1 million dollars to 1.3 for a full new field system installation. If you already have a field and you’re looking to replace it we’re using a budget of about 6 to $700,000 for that effort.